MVR based plant (Mechanical vapour Recompression)

At Radox Engineering, Jaipur, we specialize in providing cutting-edge Mechanical Vapour Recompression (MVR) Based Zero Liquid Discharge (ZLD) Systems. Our MVR-based ZLD system is designed to optimize energy use while ensuring that all wastewater is treated and reused, with zero liquid waste discharged into the environment. This solution is particularly effective for industries aiming to meet stringent environmental regulations while also minimizing their operational costs and energy consumption.

  • Specifications of Mechanical Vapour Recompression (MVR) Based Zero Liquid Discharge (ZLD) System:-

  • Core Process – Mechanical Vapour Recompression (MVR):
    Vapour Compression: The MVR system uses mechanical energy to compress the vapor generated from the evaporator, increasing its pressure and temperature. The high-pressure vapor is then used to provide heat to the next stage of evaporation.
    Single-Stage Evaporation: By utilizing mechanical compression, the MVR system significantly reduces the need for external heating, improving energy efficiency. The system can operate at lower temperatures compared to conventional evaporation methods, resulting in less energy consumption.

  • Zero Liquid Discharge (ZLD) Process:
    Water Recovery: The MVR-based ZLD system ensures that all the liquid is evaporated and the remaining solids are processed into a manageable form. The evaporated water is condensed and can be reused in the production process, ensuring a closed-loop system with no liquid discharge.
    Concentrate Treatment: The concentrated waste (brine) from the evaporation process is treated, typically through crystallization, to generate solid waste that can either be safely disposed of or used for other purposes (e.g., as fertilizer or in construction materials).

  • Environmental Compliance:
    Zero Liquid Discharge: The system ensures that no liquid waste is released into the environment, meeting environmental regulations and contributing to sustainability goals.
    Waste Minimization: The process reduces the amount of solid waste generated, turning the concentrate into a manageable form that can be safely reused or disposed of.

  • Production Capacity:
    Customizable systems to meet the specific needs of industries such as textiles, chemicals, pharmaceuticals, food processing, and power generation. The MVR-based ZLD system can handle varying volumes of wastewater, ensuring scalability for large or small operations.

The Mechanical Vapour Recompression (MVR) Based Zero Liquid Discharge (ZLD) System from Radox Engineering provides industries with an efficient, energy-saving solution for treating wastewater while ensuring compliance with zero liquid discharge regulations. With its advanced technology, energy efficiency, and environmental benefits, the MVR-based ZLD system is a smart choice for sustainable wastewater management.