High Fructose Syrup Plant

At Radox Engineering, Jaipur, we design and deliver advanced High Fructose Syrup (HFS) Plants, engineered to produce high-quality fructose syrups from starch-based raw materials. Our plants are tailored to meet the needs of industries like food and beverages, pharmaceuticals, and confectionery, where high-fructose syrups are widely used as sweeteners. With a focus on efficiency, precision, and sustainability, Radox Engineering is a trusted partner in turnkey solutions.

  • Specifications of High Fructose Syrup Plant:-

  • Raw Material:
    Starch derived from maize, wheat, or cassava as the primary input.
    Optional pre-treatment for starch to ensure high yield and purity.

  • Material of Construction:
    Food-grade Stainless Steel (SS 304/SS 316)* for all contact parts to maintain hygiene and durability.
    Corrosion-resistant components ensure long-term reliability.

  • Production Capacity:
    Customizable capacity to cater to small-scale or large-scale industrial demands.

  • Core Processes:
    Starch Slurry Preparation*: Starch is suspended in water to form a slurry, which is then processed further.
    Liquefaction*: Enzymes are used to break down the starch into shorter chains of dextrin under controlled conditions.
    Saccharification*: Further enzymatic hydrolysis converts dextrin into glucose syrup.
    Isomerization*: Specialized enzymes transform glucose syrup into fructose syrup, achieving the desired fructose content.
    Purification*: The syrup undergoes decolorization and filtration to ensure high clarity and purity.

  • Automation and Control:
    Fully automated *PLC-based control systems* for precise monitoring of temperature, pH, and flow rates throughout the process.
    Ensures consistent product quality and reduces manual intervention.

  • Energy Efficiency:
    Incorporates energy-saving mechanisms, such as heat recovery systems and optimized steam utilization.
    Designed for low operational costs while maintaining high throughput.

  • Product Quality:
    Customizable fructose content levels (e.g., 42%, 55%, or higher), depending on application needs.
    High-purity syrup with uniform consistency and clarity.

  • Effluent Management:
    Integrated wastewater treatment systems to ensure eco-friendly operations.
    Compliance with environmental regulations and efficient reuse of process water.