Sugarcane Based

Radox Engineering, Jaipur, we design and manufacture cutting-edge Sugarcane-Based Bioethanol Plants, offering highly efficient solutions for converting sugarcane juice or molasses into bioethanol. These plants are tailored to meet the growing demand for renewable energy and sustainable production practices. As a leading bioethanol plant manufacturer in Jaipur, our systems are optimized for high yields, energy efficiency, and minimal environmental impact.

  • Specifications of Sugarcane-Based Bioethanol Plant:-

  • Raw Material Handling:
    Juice or Molasses Processing: Equipped with systems for pre-treatment and conditioning of sugarcane juice or molasses to ensure optimal fermentation.
    Feedstock Flexibility: Designed to process a variety of sugarcane by-products, including bagasse for integrated energy generation.

  • Fermentation Technology:
    High Efficiency: Advanced fermentation systems ensure rapid and complete conversion of sugars into ethanol.
    Temperature Control: Automated systems maintain ideal conditions for microbial activity, enhancing productivity.

  • Distillation and Dehydration:
    Multi-Effect Distillation: Ensures efficient separation of ethanol while conserving energy.
    Molecular Sieve Technology: Produces fuel-grade ethanol with up to 99.9% purity by removing residual water.

  • By-Product Management:
    Bagasse Integration: Utilizes sugarcane bagasse as a fuel source for boilers or energy generation within the plant.
    Vinasse Handling: Incorporates systems for vinasse treatment or its use as fertilizer, reducing waste.

  • Energy Optimization:
    Heat Recovery Systems: Recovers and reuses heat generated during production to reduce energy consumption.
    Energy-Efficient Utilities: Includes efficient boilers and integrated power generation systems for self-sustainability.

  • Construction and Material:
    Corrosion-Resistant Build: Made with stainless steel and high-grade materials to withstand the challenges of sugarcane processing.
    Modular Design: Ensures easy installation, maintenance, and scalability for future capacity upgrades.

  • Automation and Control:
    PLC-Based Automation: Streamlines operations by automating key processes like fermentation, distillation, and dehydration.
    Real-Time Analytics: Offers precise monitoring and control to optimize plant performance and reduce downtime.