Radox Engineering, Jaipur, we specialize in the design and development of advanced Rice Straw-Based Bioethanol Plants, providing efficient solutions for converting agricultural waste into renewable energy. These plants leverage innovative technologies to process rice straw, an abundant and underutilized resource, into high-purity bioethanol. As a leading bioethanol plant manufacturer, we offer customized solutions tailored to meet sustainability goals while addressing environmental challenges.
Specifications of Rice Straw-Based Bioethanol Plant:-
Raw Material Handling and Pre-Treatment:
Biomass Processing: Equipped with shredders, conveyors, and feeding systems for handling rice straw effectively.
Pre-Treatment Units: Utilizes chemical or enzymatic processes to break down lignocellulose structure, enabling efficient sugar extraction.
Fermentation Technology:
High-Yield Fermentation: Incorporates fermentation tanks with precise controls to convert sugars into ethanol efficiently.
Microbial Strains: Utilizes robust microorganisms capable of fermenting both hexose and pentose sugars derived from rice straw.
Distillation and Dehydration:
Multi-Effect Distillation: Ensures effective ethanol separation with reduced energy consumption.
Molecular Sieve Dehydration: Produces high-purity ethanol (up to 99.9%) by removing residual water.
By-Product Management:
Lignin Utilization: Includes systems to recover lignin, which can be used as a fuel source or raw material for other industries.
Effluent Treatment: Integrated wastewater treatment solutions ensure environmentally safe discharge or reuse.
Energy Efficiency:
Waste Heat Recovery: Recycles heat from processes to reduce overall energy consumption.
Integrated Power Systems: Uses by-products like lignin for energy generation, ensuring self-sufficient operations.
Construction and Durability:
Rugged Design: Built with corrosion-resistant materials to handle the challenging nature of rice straw processing.
Modular Configuration: Simplifies installation and supports scalability for future capacity expansions.
Automation and Control:
PLC-Based Automation: Automates critical processes like hydrolysis, fermentation, and distillation for precise operation.
Real-Time Monitoring: Advanced control systems for process optimization and efficiency tracking.