Corn Based

Radox Engineering, Jaipur, we specialize in the design and manufacture of state-of-the-art **Corn-Based Bioethanol Plants offering efficient and sustainable solutions for ethanol production. Utilizing advanced fermentation, distillation, and dehydration technologies, our plants are tailored to process corn and its derivatives into high-quality bioethanol. As a leading bioethanol plant manufacturer in Jaipur, we deliver innovative and energy-efficient systems to meet the growing demand for renewable energy.

  • Specifications of Corn-Based Bioethanol Plant:-

  • Raw Material Processing:
    Corn Handling: Equipped with systems for receiving, cleaning, and grinding corn to prepare it for enzymatic hydrolysis.
    Starch Conversion: Incorporates advanced enzymatic liquefaction and saccharification to convert corn starch into fermentable sugars.

 

  • Co-Product Recovery:
    DDGS Production: Incorporates systems for drying and processing Distillers Dried Grains with Solubles (DDGS), a valuable animal feed by-product.
    CO₂ Capture:  Optional systems for capturing and utilizing carbon dioxide generated during fermentation. 

  • Fermentation Technology:
    High-Yield Fermentation: Utilizes optimized fermentation tanks with temperature and pH controls to maximize ethanol yield.
    Efficient Microbial Cultures: Employs high-performing yeast strains for rapid and effective sugar conversion.

  • Distillation and Dehydration:
    Multi-Effect Distillation: Ensures efficient separation of ethanol from the fermentation broth, reducing energy consumption.
    Molecular Sieve Dehydration: Achieves fuel-grade ethanol purity (up to 99.9%) by removing residual water.

  • Corn Milling Units:
    Integrated systems for dry or wet milling of corn to ensure efficient starch extraction.
    Pre-Cleaning: Removes impurities from raw corn for optimal processing and product quality.

  • Advanced Hydrolysis Systems:
    Converts starch into fermentable sugars using enzymes such as alpha-amylase and glucoamylase.
    Optimized Conditions: Temperature-controlled tanks ensure efficient enzymatic activity and high sugar yield.                     

  • High Efficiency:
    Fermentation tanks designed for maximum sugar-to-ethanol conversion with automated temperature and pH controls.
    Continuous Process:  Ensures steady ethanol production and reduces downtime.