Broken Rice Based

At *Radox Engineering, Jaipur, we specialize in the design and manufacturing of advanced **Broken Rice-Based Bioethanol Plants*, providing efficient and sustainable solutions for ethanol production. These plants are engineered to convert broken rice, an agricultural by-product, into high-quality ethanol using cutting-edge technology. As a trusted bioethanol plant manufacturer in Jaipur, we deliver customized systems that prioritize energy efficiency, high yield, and environmental sustainability.

  • Specifications of Broken Rice-Based Bioethanol Plant:-

  • Raw Material Handling:
    Rice Preparation: Includes cleaning, milling, and slurry preparation systems to optimize broken rice for starch hydrolysis.
    Pre-Treatment: Incorporates enzymatic or chemical processes to liquefy and saccharify rice starch into fermentable sugars.

  • Fermentation Process:
    Optimized Fermentation: Features fermentation tanks with temperature and agitation controls to maximize sugar-to-ethanol conversion efficiency.
    Specialized Yeast Strains: Uses high-performance yeast to ensure rapid and consistent fermentation.

  • Co-Product Utilization:
    DDGS Production: Processes remaining mash into Distillers Dried Grains with Solubles (DDGS), a high-protein animal feed.
    CO₂ Recovery: Optional carbon dioxide recovery systems enhance sustainability by capturing fermentation by-products.

  • Distillation and Dehydration:
    Multi-Effect Distillation: Ensures efficient separation of ethanol from the fermentation broth, reducing energy consumption.
    Molecular Sieve Dehydration: Achieves fuel-grade ethanol purity (up to 99.9%) by removing residual water.

  • Energy Efficiency:
    Heat Integration: Utilizes waste heat recovery systems to minimize energy consumption during production.
    Low Power Requirements: Optimized designs reduce operational energy usage while maintaining high throughput.

  • Durable Construction:
    Corrosion-Resistant Materials: Made with stainless steel and advanced alloys to ensure longevity and reliability in handling bioethanol processes.
    Modular Setup: Simplifies installation and supports scalability for future expansion.

  • Automation and Monitoring:
    PLC-Controlled Operations: Advanced automation ensures precision in key processes like hydrolysis, fermentation, and distillation.
    Real-Time Monitoring: Offers data tracking and analytics to maximize operational efficiency and minimize downtime.

At Radox Engineering, our broken rice-based bioethanol plants combine efficiency, sustainability, and innovation to support industries transitioning to renewable energy solutions, creating value from agricultural by-products while reducing environmental impact.